Labour/Labor - Mix/Gang-Composition Variance
Illustration - Problem
Calculate Labor/Labour Variances.
Working Table
Working table populated with the information that can be obtained as it is from the problem data
Standard | Actual | |||||
---|---|---|---|---|---|---|
for SO | Total | Idle | ||||
ST | SR | SC | AT | AR | IT | |
Skilled Semi-Skilled Unskilled | 200 400 150 | 20 15 10 | 240 500 220 | 22 14 12 | 20 36 34 | |
Total | 750 | 11,500 | 960 | 90 | ||
Output | 7,500 SO | 7,200 AO |
Output (_O) is in units, Times (_T) are in hrs, Rates (_R) are in monetary value per unit time and Costs (_C) are in monetary values.
The rest of the information that we make use of in problem solving is filled through calculations.
Formulae - Labor/Labour Mix/Gang-Composition Variance (LMV/GCV)
It is the difference between the Standard Cost of Standard Time for Actual Input (Productive Time) and the Standard Cost of Productive Time.
⇒ Labour/Labor Mix Variance (LMV/GCV)
= | SC(AI) − SC(PT) Standard Cost of Actual Input − Standard Cost of Productive Time |
Standard Cost of Actual Input
SC(AI) | = | SC ×
| ||
Or | = | ST(AI) × SR |
Standard Cost of Productive Time
SC(PT) | = | PT × SR |
Formula in useful forms
LMV/GCV | = | SC(AI) − SC(PT) Standard Cost for Actual Input − Standard Cost of Productive Time |
Or | = | [ST(AI) − PT] × SR Difference between Standard Time for Actual Input and Productive Time × Standard Rate |
Note
- Labour/Labor Mix Variance is a part of Labour/Labor Efficiency Variance whose calculations are based on the Productive time and as such the Labour/Labor Mix Variance should also be based on productive time.
Thus, the actual input (AI) considered in the formulae is the sum of productive times, PTMix.
- ×
(where AI = PTMix) replaces the suffix (AI) in calculationsAI SI
For each Labour/Labor type separately
Labour/Labor Mix Variance
LMV/GCVLab | = | SC(AI)Lab − SC(PT)Lab |
Or | = | [ST(AI)Lab − PTLab] × SRLab |
For all Labour/Labor Types together
Total Labour/Labor Type Mix Variance
TLMV/TGCV | = | ΣLMV/GCVLab Sum of the variances measured for each labour/labor type separately |
Labour/Labor Mix/Gang-Composition variance for the Mix
LMV/GCVMix | = | SC(AI)Mix − SC(PT)Mix |
Or | = | [ST(AI)Mix − PTMix] × SRMix (conditional) This formula can be used for the mix only when the productive time mix ratio is the same as the standard time mix ratio. |
TLMV/TGCV = LMV/GCVMix, when LMV/GCVMix exists.
Illustration - Solution (by recalculating standards)
Standard | Actual | ||||||||
---|---|---|---|---|---|---|---|---|---|
for SO | for AI | Total | Idle | Productive | |||||
ST | SR | ST(AI) | SC(AI) | AT | AR | IT | PT | SC(PT) | |
Factor | 1.16 | ||||||||
Skilled Semi-Skilled Unskilled | 200 400 150 | 20 15 10 | 232 464 174 | 4,640 6,960 1,740 | 240 500 220 | 22 14 12 | 20 36 34 | 220 464 186 | 4,400 6,960 1,860 |
Total | 750 | 870 | 13,340 | 960 | 90 | 870 | 13,220 | ||
Output | 7,500 SO | 8,700 SO(AI) | 7,200 AO |
1. | (AI) | = |
| ||||
| = |
| |||||
= | 1.16 |
2. | ST(AI) | = | ST ×
| ||
= | ST × 1.16 |
3. SC(AI) = ST(AI) × SR
4. | SO(AI) | = | SO ×
| ||
= | SO × 1.16 |
5. PT = AT − IT
6. SC(PT) = PT × SR
LMV/GCV = SC(AI) − SC(PT)
Labour/Labor Mix Variance due to
Skilled Labour/Labor, | ||||
LMV/GCVsk | = | SC(AI)sk − SC(PT)sk | ||
= | 4,640 − 4,400 | = | + 240 [Fav] | |
Semi Skilled Labour/Labor, | ||||
LMV/GCVss | = | SC(AI)ss − SC(PT)ss | ||
= | 6,960 − 6,960 | = | 0 | |
Unskilled Labour/Labor, | ||||
LMV/GCVus | = | SC(AI)us − SC(PT)us | ||
= | 1,740 − 1,860 | = | − 120 [Adv] | |
TLMV/TGCV | = | + 120 [Fav] | ||
LMV/GCVMix | = | SC(AI)Mix − SC(PT)Mix | ||
= | 13,340 − 13,220 | = | + 120 [Fav] |
Alternative
LMV/GCV = [ST(AI) − PT] × SR
Labour/Labor Mix Variance due to
Skilled Labour/Labor, | ||||
LMV/GCVsk | = | [ST(AI)sk − PTsk] × SRsk | ||
= | (232 hrs − 220 hrs) × 20/hr | |||
= | 12 hrs × 20/hr | = | + 240 [Fav] | |
Semi Skilled Labour/Labor, | ||||
LMV/GCVss | = | [ST(AI)ss − PTss] × SRss | ||
= | (464 hrs − 464 hrs) × 15/hr | |||
= | 0 hrs × 15/hr | = | 0 | |
Unskilled Labour/Labor, | ||||
LMV/GCVus | = | [ST(AI)us − PTus] × SRus | ||
= | (174 hrs − 186 hrs) × 10/hr | |||
= | − 12 hrs × 10/hr | = | − 120 [Adv] | |
TLMV/TGCV | = | + 120 [Fav] |
Standard Time Mix Ratio
STMR | = | STsk : STss : STus |
= | 200 hrs : 400 hrs : 150 hrs | |
= | 4 : 8 : 3 |
Productive Time Mix Ratio
PTMR | = | PTsk : PTss : PTus |
= | 220 hrs : 464 hrs : 186 hrs | |
= | 110 : 232 : 93 |
Since this formula involves the term PT × SR and STMR ≠ PTMR, it cannot be used for calculating the variance for the mix.
Solution (without recalculating standards)
AI |
SI |
Calculating Costs in a working table
Calculate SC and SC(PT) based on the given data in a working table and then use formulae based on costs.Working Table Standard Actual for SO Total Idle Productive ST SR SC AT AR IT PT SC(PT) Skilled
Semi-Skilled
Unskilled200
400
15020
15
104,000
6,000
1,500240
500
22022
14
1220
36
34220
464
1864,400
6,960
1,860Total 750 11,500 960 90 870 13,220 Output 7,500
SO7,200
AO1. SC = ST × SR
2. SC(PT) = PT × SR
LMV/GCV = SC ×
− SC(PT)AI SI Using Formula with Times and Rates
Using the time and rate data from the working table built using the problem data we may do all the working in the formula itself if we expand the formula using the relation cost = time × rate.Working Table Standard Actual for SO Total Idle Productive ST SR SC AT AR IT PT Skilled
Semi-Skilled
Unskilled200
400
15020
15
10240
500
22022
14
1220
36
34220
464
186Total 750 11,500 960 90 870 Output 7,500
SO7,200
AOPT = AT − IT
LMV/GCV = (ST ×
− PT) × SRAI SI Since this formula involves the term PT × SR and STMR ≠ PTMR, it cannot be used for calculating the variance for the mix.
LMV/GCV - Miscellaneous Aspects
Productive Time
Since labour/labor mix variance is a part of labour/labor efficiency variance measured using productive time, the actual time considered in this variance is also Productive time.Thus, AI = ΣPT
Where there is no idle time loss, the actual (total) time is productive time.
LEV vs LMV/GCV
Variance Formula Measures Variation in LEV
LMV/GCVSC(AO) − SC(PT)
SC(AI) − SC(PT)Productive Labour/Labor Time used
Labour/Labor Time Mix RatiosNature of Variance
Based on the relations derived from the formulae for calculating LMV/GCV, we can identify the nature of Variance
- SC(AI) ___ SC(PT)
- ST(AI) ___ PT
LMV/GCVLab
- SC(AI)Lab ___ SC(PT)Lab
- ST(AI)Lab ___ PTLab
LMV/GCVMix
- SC(AI)Mix ___ SC(PT)Mix
The variance would be
- zero when =
- Positive when >
- Negative when <
We do not draw such a conclusion based on ST(AI)Mix ___ PTMix as they both are the same.
TLMV/GCV
Variance of Mix and Total Variance are the same.VarianceMix provides a method to find the total variance through calculations instead of by just adding up individual variances.
Where there is only one labour/labor type being used, there is no meaning in thinking of the Labour/Labor Mix Variance. TLMV/TGCV = 0 as well as LMV/GCVLab = 0 in such a case.
Interpretation of the Variance
For each labour/labor type, for the input time used
Variance Productive Time used is indicating None as per standard efficiency Positive lesser than standard efficiency Negative greater than standard inefficiency Using a labour/labor type for a time lesser than the standard is considered efficiency only in terms of cost.
To conclude that using a lesser time is efficiency in general may not be appropriate as it results in other labour/labor types being used for greater times. Changing the mix ratio may affect the quality of the output also.
Similar conclusions can be drawn for the mix based on the mix variance. The value of mix variance should not be viewed in isolation as it is an aggregate of individual variances and as such reflects their net effect.
Mix variance data would be helpful to get an overall idea. In terms of cost, the mix variance data would give an immediate understanding of the gain/loss on account of variation in ratio of time mix. In taking corrective actions both the mix as well as individual variances should be considered.
Eg: When the Total Variance is zero, we cannot conclude that the cost incurred on all labour/labor types is as per standard, as it might have been zero on account of
- each labour/labor variance being zero, or
- the unfavourable variance due to one or more labour/labor types is set off by the favourable variance due to one or more other labour/labor types.
If the total variance is zero on account of this reason, it would be wrong to conclude that the STMR and PTMR are the same.
Who is answerable for the Variance?
Since this variance is on account of the variation in the ratio in which the times of constituent labour/labor types are mixed, the actual ratio being different from the standard ratio, the people or department responsible for authorising the usage and composition of times of component labour/labor types for production would be made answerable for this variance.Conclusions based on Mix Ratios
If the Standard Mix Ratio (STMR) and the Actual Mix Ratio (ATMR) are the same, then there is no Mix variance either for individual labour/labor types or for the total mix.STMR and ATMR being different is an indicator of existence of mix variance relating to individual labour/labor types.
Standard Time Mix Ratio ~ STMR
sk : ss : us = 200 hrs : 400 hrs : 150 hrs = 4 : 8 : 3 =
:4 15
:8 15
[=3 15
:PTsk PTMix
:PTss PTMix
]PTus PTMix = 0.267 : 0.533 : 0.2 (approximately) Productive Time Mix Ratio ~ PTMR
sk : ss : us = 220 hrs : 464 hrs : 186 hrs = 110 : 232 : 93 =
:110 435
:232 435
[=93 435
:STsk STMix
:STss STMix
]STus STMix = 0.253 : 0.533 : 0.214 (approximately) We will be able to tell which labour/labor types are causing the variance by comparing the terms of the ratio.
- PTMR value = STMR value
No variance since the Labour/Labor times have been taken in the same proportion as the standard
- PTMR value < STMR value
Labour/Labor times have been taken in a lesser proportion compared to the standard resulting in a negative variance
- PTMR value > STMR value
Labour/Labor times have been taken in a greater proportion compared to the standard resulting in a negative variance
PTMR STMR Variance Skilled
Semi Skilled
Unskilled0.253
0.533
0.214<
=
>0.267
0.533
0.2Positive
None
NegativeAlternative 1
Standard Time Mix Ratio ~ STMR
sk : ss : us = 200 hrs : 400 hrs : 150 hrs = 4 : 8 : 3 Multiplying all terms with
, 1.16.AI SI Make it a whole number and multiply. 29 (1.16 × 25)
= 116 : 232 : 87 We get values that can be straight away used for comparison
Productive Time Mix Ratio ~ PTMR
sk : ss : us = 220 hrs : 464 hrs : 186 hrs = 110 : 232 : 93 PTMR STMR Variance Skilled
Semi Skilled
Unskilled110
232
93<
=
>116
232
87Positive
None
NegativeAlternative 2
Comparing the proportion of PT to ST with (AI) value.(AI) = 1.16
PTsk STsk = 220 hrs 200 hrs = 1.1 (approx) < (AI) Positive Variance PTsk STsk = 464 hrs 400 hrs = 1.16 = (AI) No Variance PTus STus = 186 hrs 150 hrs = 1.24 > (AI) Negative Variance - PTMR value = STMR value
Formulae using Inter-relationships among Variances
- LMV/GCV = LEV − LYV/LSEV
- LMV/GCV = LCV − LRPV − LITV − LYV/LSEV
Verification
In problem solving, these inter relationships would also help us to verify whether our calculations are correct or not.Building a table as below would help
Skilled | Semi Skilled | Unskilled | Total | |
---|---|---|---|---|
LYV/LSEV + LMV/GCV | − 800 + 240 | − 1,200 0 | − 300 − 120 | − 2,300 + 120 |
LEV + LITV | − 560 − 400 | − 1,200 − 540 | − 420 − 340 | − 2,180 − 1,280 |
LUV/LGEV + LRPV | − 960 − 480 | − 1,740 + 500 | − 420 − 760 | − 3,460 − 420 |
LCV | − 1,440 | − 1,240 | − 1,200 | − 3,880 |
By including a column for formula, this format would also work as the simplest format for calculating and presenting variances after building the working table