Labour/Labor - Mix/Gang-Composition Variance

Illustration - Problem

7,500 units of a product are planned to be produced using 200 hrs of Skilled Labour/Labor @ 20 per hr, 400 hrs of Semi-Skilled Labour/Labor @ 15/hr and 150 hrs of Unskilled Labour/Labor @ 10 per hr at a total cost of 11,500. 7,200 units of the product were manufactured using 240 hrs of skilled labour/labor @ 22 per hr, 500 hrs of Semi-skilled labour/labor @ 14/hr and 220 hrs of Unskilled labour/labor @ 12 per hr. 20 hrs of Skilled Labour/Labor time, 36 hrs of Semi-Skilled Labour/Labor time and 34 hrs of Unskilled Labour/Labor time were lost due to break down which is abnormal.

Calculate Labor/Labour Variances.

Working Table

Working table populated with the information that can be obtained as it is from the problem data

Standard Actual
for SO Total Idle
ST SR SC AT AR IT
Skilled
Semi-Skilled
Unskilled
200
400
150
20
15
10
240
500
220
22
14
12
20
36
34
Total 750 11,500 960 90
Output 7,500
SO
7,200
AO

Output (_O) is in units, Times (_T) are in hrs, Rates (_R) are in monetary value per unit time and Costs (_C) are in monetary values.

The rest of the information that we make use of in problem solving is filled through calculations.

Formulae - Labor/Labour Mix/Gang-Composition Variance (LMV/GCV)

What is the variation in the total cost on account of the actual labour/labor time mix ratio being different from the standard labour/labor time mix ratio?

It is the difference between the Standard Cost of Standard Time for Actual Input (Productive Time) and the Standard Cost of Productive Time.

⇒ Labour/Labor Mix Variance (LMV/GCV)

= SC(AI) − SC(PT)

Standard Cost of Actual Input − Standard Cost of Productive Time

Standard Cost of Actual Input

SC(AI) = SC ×
AI
SI
Or = ST(AI) × SR

Standard Cost of Productive Time

SC(PT) = PT × SR

Formula in useful forms

LMV/GCV = SC(AI) − SC(PT)

Standard Cost for Actual Input − Standard Cost of Productive Time

Or = [ST(AI) − PT] × SR

Difference between Standard Time for Actual Input and Productive Time × Standard Rate

Note

  • Labour/Labor Mix Variance is a part of Labour/Labor Efficiency Variance whose calculations are based on the Productive time and as such the Labour/Labor Mix Variance should also be based on productive time.

    Thus, the actual input (AI) considered in the formulae is the sum of productive times, PTMix.

  • ×
    AI
    SI
    (where AI = PTMix) replaces the suffix (AI) in calculations

For each Labour/Labor type separately

Labour/Labor Mix Variance

LMV/GCVLab = SC(AI)Lab − SC(PT)Lab
Or = [ST(AI)Lab − PTLab] × SRLab

For all Labour/Labor Types together

Total Labour/Labor Type Mix Variance

TLMV/TGCV = ΣLMV/GCVLab

Sum of the variances measured for each labour/labor type separately

Labour/Labor Mix/Gang-Composition variance for the Mix

LMV/GCVMix = SC(AI)Mix − SC(PT)Mix
Or = [ST(AI)Mix − PTMix] × SRMix (conditional)

This formula can be used for the mix only when the productive time mix ratio is the same as the standard time mix ratio.

TLMV/TGCV = LMV/GCVMix, when LMV/GCVMix exists.

Illustration - Solution (by recalculating standards)

We need to recalculate standards based on AI for finding LMV/GCV.
Working Table with recalculated standards
Standard Actual
for SO for AI Total Idle Productive
ST SR ST(AI) SC(AI) AT AR IT PT SC(PT)
Factor 1.16
Skilled
Semi-Skilled
Unskilled
200
400
150
20
15
10
232
464
174
4,640
6,960
1,740
240
500
220
22
14
12
20
36
34
220
464
186
4,400
6,960
1,860
Total 750 870 13,340 960 90 870 13,220
Output 7,500
SO
8,700
SO(AI)
7,200
AO
1. (AI) =
AI
SI
PTMix
STMix
=
870 hrs
750 hrs
= 1.16
2. ST(AI) = ST ×
AI
SI
= ST × 1.16

3. SC(AI) = ST(AI) × SR

4. SO(AI) = SO ×
AI
SI
= SO × 1.16

5. PT = AT − IT

6. SC(PT) = PT × SR

LMV/GCV = SC(AI) − SC(PT)

Labour/Labor Mix Variance due to

Skilled Labour/Labor,
LMV/GCVsk = SC(AI)sk − SC(PT)sk
= 4,640 − 4,400 = + 240 [Fav]
Semi Skilled Labour/Labor,
LMV/GCVss = SC(AI)ss − SC(PT)ss
= 6,960 − 6,960 = 0
Unskilled Labour/Labor,
LMV/GCVus = SC(AI)us − SC(PT)us
= 1,740 − 1,860 = − 120 [Adv]
TLMV/TGCV = + 120 [Fav]
LMV/GCVMix = SC(AI)Mix − SC(PT)Mix
= 13,340 − 13,220 = + 120 [Fav]

Alternative

Where LMV/GCV is the only variance to be found, we may avoid calculating the cost/value data in the working table and use the formula involving times and rates.

LMV/GCV = [ST(AI) − PT] × SR

Labour/Labor Mix Variance due to

Skilled Labour/Labor,
LMV/GCVsk = [ST(AI)sk − PTsk] × SRsk
= (232 hrs − 220 hrs) × 20/hr
= 12 hrs × 20/hr = + 240 [Fav]
Semi Skilled Labour/Labor,
LMV/GCVss = [ST(AI)ss − PTss] × SRss
= (464 hrs − 464 hrs) × 15/hr
= 0 hrs × 15/hr = 0
Unskilled Labour/Labor,
LMV/GCVus = [ST(AI)us − PTus] × SRus
= (174 hrs − 186 hrs) × 10/hr
= − 12 hrs × 10/hr = − 120 [Adv]
TLMV/TGCV = + 120 [Fav]

Standard Time Mix Ratio

STMR = STsk : STss : STus
= 200 hrs : 400 hrs : 150 hrs
= 4 : 8 : 3

Productive Time Mix Ratio

PTMR = PTsk : PTss : PTus
= 220 hrs : 464 hrs : 186 hrs
= 110 : 232 : 93

Since this formula involves the term PT × SR and STMR ≠ PTMR, it cannot be used for calculating the variance for the mix.

Solution (without recalculating standards)

Where SI ≠ AI, we can use the adjustment factor
AI
SI
in the formula itself for finding the variance.
  • Calculating Costs in a working table

    Calculate SC and SC(PT) based on the given data in a working table and then use formulae based on costs.
    Working Table
    Standard Actual
    for SO Total Idle Productive
    ST SR SC AT AR IT PT SC(PT)
    Skilled
    Semi-Skilled
    Unskilled
    200
    400
    150
    20
    15
    10
    4,000
    6,000
    1,500
    240
    500
    220
    22
    14
    12
    20
    36
    34
    220
    464
    186
    4,400
    6,960
    1,860
    Total 750 11,500 960 90 870 13,220
    Output 7,500
    SO
    7,200
    AO

    1. SC = ST × SR

    2. SC(PT) = PT × SR

    LMV/GCV = SC ×
    AI
    SI
    − SC(PT)
  • Using Formula with Times and Rates

    Using the time and rate data from the working table built using the problem data we may do all the working in the formula itself if we expand the formula using the relation cost = time × rate.
    Working Table
    Standard Actual
    for SO Total Idle Productive
    ST SR SC AT AR IT PT
    Skilled
    Semi-Skilled
    Unskilled
    200
    400
    150
    20
    15
    10
    240
    500
    220
    22
    14
    12
    20
    36
    34
    220
    464
    186
    Total 750 11,500 960 90 870
    Output 7,500
    SO
    7,200
    AO

    PT = AT − IT

    LMV/GCV = (ST ×
    AI
    SI
    − PT) × SR

    Since this formula involves the term PT × SR and STMR ≠ PTMR, it cannot be used for calculating the variance for the mix.

LMV/GCV - Miscellaneous Aspects

  • Productive Time

    Since labour/labor mix variance is a part of labour/labor efficiency variance measured using productive time, the actual time considered in this variance is also Productive time.

    Thus, AI = ΣPT

    Where there is no idle time loss, the actual (total) time is productive time.

  • LEV vs LMV/GCV

    Variance Formula Measures Variation in
    LEV
    LMV/GCV
    SC(AO) − SC(PT)
    SC(AI) − SC(PT)
    Productive Labour/Labor Time used
    Labour/Labor Time Mix Ratios
  • Nature of Variance

    Based on the relations derived from the formulae for calculating LMV/GCV, we can identify the nature of Variance

    • SC(AI) ___ SC(PT)
    • ST(AI) ___ PT

    LMV/GCVLab

    • SC(AI)Lab ___ SC(PT)Lab
    • ST(AI)Lab ___ PTLab

    LMV/GCVMix

    • SC(AI)Mix ___ SC(PT)Mix

    The variance would be

    • zero when =
    • Positive when >
    • Negative when <

    We do not draw such a conclusion based on ST(AI)Mix ___ PTMix as they both are the same.

    TLMV/GCV

    Variance of Mix and Total Variance are the same.

    VarianceMix provides a method to find the total variance through calculations instead of by just adding up individual variances.

  • Where there is only one labour/labor type being used, there is no meaning in thinking of the Labour/Labor Mix Variance. TLMV/TGCV = 0 as well as LMV/GCVLab = 0 in such a case.

  • Interpretation of the Variance

    For each labour/labor type, for the input time used

    Variance Productive Time used is indicating
    None as per standard efficiency
    Positive lesser than standard efficiency
    Negative greater than standard inefficiency

    Using a labour/labor type for a time lesser than the standard is considered efficiency only in terms of cost.

    To conclude that using a lesser time is efficiency in general may not be appropriate as it results in other labour/labor types being used for greater times. Changing the mix ratio may affect the quality of the output also.

    Similar conclusions can be drawn for the mix based on the mix variance. The value of mix variance should not be viewed in isolation as it is an aggregate of individual variances and as such reflects their net effect.

    Mix variance data would be helpful to get an overall idea. In terms of cost, the mix variance data would give an immediate understanding of the gain/loss on account of variation in ratio of time mix. In taking corrective actions both the mix as well as individual variances should be considered.

    Eg: When the Total Variance is zero, we cannot conclude that the cost incurred on all labour/labor types is as per standard, as it might have been zero on account of

    1. each labour/labor variance being zero, or
    2. the unfavourable variance due to one or more labour/labor types is set off by the favourable variance due to one or more other labour/labor types.

      If the total variance is zero on account of this reason, it would be wrong to conclude that the STMR and PTMR are the same.

  • Who is answerable for the Variance?

    Since this variance is on account of the variation in the ratio in which the times of constituent labour/labor types are mixed, the actual ratio being different from the standard ratio, the people or department responsible for authorising the usage and composition of times of component labour/labor types for production would be made answerable for this variance.
  • Conclusions based on Mix Ratios

    If the Standard Mix Ratio (STMR) and the Actual Mix Ratio (ATMR) are the same, then there is no Mix variance either for individual labour/labor types or for the total mix.

    STMR and ATMR being different is an indicator of existence of mix variance relating to individual labour/labor types.

    Standard Time Mix Ratio ~ STMR

    sk : ss : us = 200 hrs : 400 hrs : 150 hrs
    = 4 : 8 : 3
    =
    4
    15
    :
    8
    15
    :
    3
    15
      [=
    PTsk
    PTMix
    :
    PTss
    PTMix
    :
    PTus
    PTMix
    ]
    = 0.267 : 0.533 : 0.2 (approximately)

    Productive Time Mix Ratio ~ PTMR

    sk : ss : us = 220 hrs : 464 hrs : 186 hrs
    = 110 : 232 : 93
    =
    110
    435
    :
    232
    435
    :
    93
    435
      [=
    STsk
    STMix
    :
    STss
    STMix
    :
    STus
    STMix
    ]
    = 0.253 : 0.533 : 0.214 (approximately)

    We will be able to tell which labour/labor types are causing the variance by comparing the terms of the ratio.

    • PTMR value = STMR value

      No variance since the Labour/Labor times have been taken in the same proportion as the standard

    • PTMR value < STMR value

      Labour/Labor times have been taken in a lesser proportion compared to the standard resulting in a negative variance

    • PTMR value > STMR value

      Labour/Labor times have been taken in a greater proportion compared to the standard resulting in a negative variance

    PTMR STMR Variance
    Skilled
    Semi Skilled
    Unskilled
    0.253
    0.533
    0.214
    <
    =
    >
    0.267
    0.533
    0.2
    Positive
    None
    Negative

    Alternative 1

    Standard Time Mix Ratio ~ STMR

    sk : ss : us = 200 hrs : 400 hrs : 150 hrs
    = 4 : 8 : 3
    Multiplying all terms with
    AI
    SI
    , 1.16.

    Make it a whole number and multiply. 29 (1.16 × 25)

    = 116 : 232 : 87

    We get values that can be straight away used for comparison

    Productive Time Mix Ratio ~ PTMR

    sk : ss : us = 220 hrs : 464 hrs : 186 hrs
    = 110 : 232 : 93
    PTMR STMR Variance
    Skilled
    Semi Skilled
    Unskilled
    110
    232
    93
    <
    =
    >
    116
    232
    87
    Positive
    None
    Negative

    Alternative 2

    Comparing the proportion of PT to ST with (AI) value.

    (AI) = 1.16

    PTsk
    STsk
    =
    220 hrs
    200 hrs
    = 1.1 (approx)
    < (AI)
    Positive Variance
    PTsk
    STsk
    =
    464 hrs
    400 hrs
    = 1.16
    = (AI)
    No Variance
    PTus
    STus
    =
    186 hrs
    150 hrs
    = 1.24
    > (AI)
    Negative Variance

Formulae using Inter-relationships among Variances

  • LMV/GCV = LEV − LYV/LSEV
  • LMV/GCV = LCV − LRPV − LITV − LYV/LSEV

Verification

In problem solving, these inter relationships would also help us to verify whether our calculations are correct or not.

Building a table as below would help

Skilled Semi Skilled Unskilled Total
LYV/LSEV
+ LMV/GCV
− 800
+ 240
− 1,200
0
− 300
− 120
− 2,300
+ 120
LEV
+ LITV
− 560
− 400
− 1,200
− 540
− 420
− 340
− 2,180
− 1,280
LUV/LGEV
+ LRPV
− 960
− 480
− 1,740
+ 500
− 420
− 760
− 3,460
− 420
LCV − 1,440 − 1,240 − 1,200 − 3,880

By including a column for formula, this format would also work as the simplest format for calculating and presenting variances after building the working table